Exeter pioneers 3D printing in chocolate

July 6, 2011 by
Filed under: News 
3D printing with chocolate

3D printing with chocolate

Manufacturing and retail could get a boost from a newly-developed 3D chocolate printer.

The University of Exeter has developed a way of using the new 3D printing technology to make customised, edible treats from chocolate.

The project, in collaboration with the Brunel University and software developer Delcam, is funded as part of the Research Council UK Cross-Research Council Digital Economy Programme and presents many challenges. Chocolate is not an easy material to work with because it requires accurate heating and cooling cycles. These variables then have to be integrated with the correct flow rates for the 3D printing process. Researchers overcame these difficulties with the development of new temperature and heating control systems.
“This is an imaginative application of two developing technologies and a good example of how creative research can be applied to create new manufacturing and retail ideas,” said EPSRC Chief Executive Professor Dave Delpy. ““By combining developments in engineering with the commercial potential of the digital economy we can see a glimpse into the future of new markets – creating new jobs and, in this case, sweet business opportunities.”

3D printing is a technology where a three-dimensional object is created by building up successive layers of material. The technology is already used in industry to produce plastic and metal products, but this is the first time the principles have been applied to chocolate.

Research leader Dr Liang Hao of the University of Exeter’s College of Engineering, Mathematics and Physical Sciences said: “What makes this technology special is that users will be able to design and make their own products. In the long term it could be developed to help consumers custom-design many products from different materials but we’ve started with chocolate as it is readily available, low cost and non-hazardous. There is also no wastage as any unused or spoiled material can be eaten, of course! From reproducing the shape of a child’s favourite toy to a friend’s face, the possibilities are endless and only limited by our creativity.”

A consumer-friendly interface to design the chocolate objects is also in development. Researchers hope that an online retail business will host a website for users to upload their chocolate designs for 3D printing and delivery.

Designs need not start from scratch, the web-based utility will also allow users to see designs created by others to modify for their own use.

“In future this kind of technology will allow people to produce and design many other products such as jewellery or household goods. Eventually we may see many mass produced products replaced by unique designs created by the customer,” said Hao.

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